Services

Mining & Metals

Services

Mining & Metals

Overview

BSI delivers comprehensive mining and mineral processing services from exploration and mine development to extraction, ore processing, and mine closure. Operating across open pit and underground mining operations, we provide EPC execution, metallurgical processing, automation systems, and environmental management. All mining operations comply with local mining regulations, environmental standards, and international safety protocols including ISO 45001 for occupational health and safety.

The BSI Advantage - Engineering Intelligence in Energy

AI-Based Monitoring

Real-time performance analytics across field and rig assets.

Integrated Engineering Teams

Cross-functional collaboration from design to commissioning.

Digital Safety Systems

Smart alerting, remote monitoring, and process automation.

Global Reach, Local Expertise

Teams across Qatar,KSA, China & India delivering localized execution.

Complete mine feasibility, design, and infrastructure development. We provide mine feasibility studies, mineral resource estimation, ore reserve calculation, mine design and planning, open pit mine design, underground mine design, ventilation system design, mine dewatering system design, haulage and transportation planning, mine infrastructure development, mine access road construction, haul road construction and maintenance, mine site preparation and clearing, overburden removal services, waste dump design and construction, tailings storage facility (TSF) design, tailings dam construction, geotechnical investigation and analysis, slope stability analysis, mine drainage and water management, mine permitting and regulatory support, environmental baseline studies, mine closure planning, and rehabilitation and reclamation planning.

Exploration drilling, production drilling, and blasting operations. Our services include exploration drilling (diamond, RC, RAB), diamond core drilling, reverse circulation (RC) drilling, rotary air blast (RAB) drilling, percussion drilling, production drilling, blast hole drilling, raise boring, directional drilling (underground), longhole drilling, grade control drilling, geotechnical drilling, dewatering well drilling, water well drilling for mine sites, blasting services (surface and underground), blast design and optimization, controlled blasting techniques, pre-split blasting, smooth wall blasting, electronic detonator systems, bulk explosives supply, ANFO (ammonium nitrate fuel oil) supply, emulsion explosives, detonating cord and boosters, blast monitoring and vibration control, and fly rock control measures.

Open pit and underground mining operations and material extraction. We execute open pit mining operations, strip mining services, quarry operations, surface mining contractor services, underground mining operations, room and pillar mining, longwall mining, cut and fill mining, sublevel stoping, block caving, sublevel caving, continuous miner operations, roadheader operations, raise climbing operations, shaft sinking services, decline development, tunnel boring (TBM), drift and crosscut development, ore extraction and loading, load-haul-dump (LHD) operations, scooptram operations, mucking and material handling, ore haulage services, underground truck haulage, and conveyor haulage systems.

Crushing, grinding, and mineral separation systems. Services include crushing plant design and installation, primary crushing (jaw, gyratory), secondary crushing (cone, impact), tertiary crushing, screening and classification, vibrating screen installation, grinding and milling services, SAG mill (semi-autogenous grinding), ball mill operations, rod mill operations, vertical roller mill, high pressure grinding rolls (HPGR), fine grinding and regrinding, ore sorting systems, sensor-based ore sorting, dense media separation (DMS), gravity concentration, jig concentration, spiral concentrators, shaking tables, centrifugal concentrators (Knelson, Falcon), magnetic separation, electrostatic separation, flotation systems and circuits, froth flotation cells, column flotation, flash flotation, flotation reagent supply and dosing, thickening and clarification, high-rate thickeners, paste thickeners, filter press systems, vacuum filtration, pressure filtration, and dewatering systems.

Pyrometallurgy and hydrometallurgy processing for metal extraction. We deliver pyrometallurgy services, smelting operations, blast furnace operations, electric arc furnace (EAF), induction furnace operations, rotary kiln processing, roasting and calcination, sintering operations, pelletizing plant operations, hydrometallurgy services, leaching operations, heap leaching, in-situ leaching (ISL), tank leaching (agitation), pressure leaching (autoclave), solvent extraction (SX), electrowinning (EW), precipitation and crystallization, ion exchange systems, gold processing (cyanidation, CIP/CIL), copper processing (SX-EW), nickel laterite processing, rare earth processing, aluminum production (Bayer process, HallHΓ©roult), steel production and processing, zinc and lead processing, platinum group metals (PGM) processing, lithium extraction and processing, cobalt processing, and uranium processing.

Tailings management and mine water treatment. Our capabilities include tailings management services, tailings disposal and deposition, tailings pipeline design and installation, tailings thickening and paste production, dry stack tailings, filtered tailings, tailings storage facility (TSF) operation, tailings dam monitoring, tailings rehabilitation, mine water treatment, acid mine drainage (AMD) treatment, neutralization and precipitation, reverse osmosis (RO) for mine water, evaporation ponds, water recycling systems, waste rock management, overburden stockpiling, waste rock dump construction, co-disposal of tailings and waste rock, and hazardous waste management.

Conveyor systems and mining fleet operations. We provide conveyor system design and installation, overland conveyor systems, underground conveyor systems, belt conveyor installation, apron feeders, vibrating feeders, grizzly feeders, ore bin and hopper design, stockpile management, reclaim systems, stacker and reclaimer installation, shiploading systems, train loading facilities, truck loading and dispatch systems, haul truck fleet management, autonomous haulage systems (AHS), rope shovels and draglines, hydraulic excavators (mining class), front-end loaders (20T to 50T), wheel loaders (mining spec), articulated dump trucks (ADT), rigid dump trucks (100T to 400T), and underground mining trucks.

Power, water, ventilation, and utility systems for mining operations. Services include mine power supply and distribution, mine substation construction, diesel generator installation (mine sites), renewable energy for mining (solar, wind), hybrid power systems for mines, mine compressed air systems, air compressor stations (surface and underground), compressed air reticulation, mine dewatering systems, dewatering pump stations, submersible pump installation, mine water storage dams, mine water supply systems, potable water treatment (mine camps), sewage treatment (mine sites), mine ventilation systems, main ventilation fans (surface), auxiliary ventilation (underground), ventilation ducting installation, dust suppression systems, refuge chambers and safety stations, emergency escape systems, hoisting systems and winders, shaft headframe construction, skip loading systems, and man and material cages.

Mine safety systems and environmental monitoring. We deliver mine safety management systems, ground support and rock bolting, shotcrete application, cable bolting, mesh and screen installation, ground monitoring systems, seismic monitoring (microseismic), slope monitoring (radar, prisms), mine gas monitoring, gas detection systems (CH4, CO, CO2), dust monitoring and control, noise and vibration monitoring, mine rescue and emergency response, fire suppression systems (underground), emergency ventilation systems, environmental monitoring programs, air quality monitoring, water quality monitoring, soil sampling and analysis, biodiversity monitoring, mine rehabilitation services, progressive rehabilitation, topsoil stripping and stockpiling, revegetation and reforestation, erosion and sediment control, and landform reconstruction.

Mining automation, digital solutions, and real-time monitoring systems. Our services include mine automation systems, autonomous drilling rigs, autonomous haulage systems (trucks), tele-remote operation centers, fleet management systems (FMS), dispatch optimization software, mine planning software (Surpac, Datamine, MineSight), 3D mine modeling, ore body modeling, grade control systems, real-time ore tracking, mine surveying and GPS, laser scanning (terrestrial and aerial), drone-based mine surveying, LiDAR for mine mapping, geotechnical instrumentation, piezometer installation and monitoring, inclinometer monitoring, extensometer monitoring, mine communication systems, radio communication networks (UHF/VHF), leaky feeder systems (underground), Wi-Fi networks (underground), fiber optic networks (mine sites), SCADA for mining operations, digital twin for mining, predictive maintenance for mining equipment, IoT sensors for asset monitoring, real-time production monitoring, and energy management for mines.

Mine closure, rehabilitation, and long-term environmental management. We provide mine closure planning and design, final landform design, pit lake management, underground mine sealing, shaft capping and closure, portal closure and backfilling, equipment decommissioning and removal, building demolition (mine sites), infrastructure removal, site contamination assessment, soil remediation, groundwater remediation, long-term monitoring programs, post-closure maintenance, and community transition support.